HALANSM® manufactures OEM-equivalent plasma cutting consumables for Hypertherm HPR130XD, HPR260XD, XPR170, XPR300, Powermax65/85/105, Kjellberg PerCut/HiFocus, and ESAB PT-series plasma systems. Precision-engineered electrodes, nozzles, swirl rings, and retaining caps with Silver Cutting™ mirror-finish technology—direct replacements for OEM part numbers 420365, 420200, 220187, 220436, and more.

<p>Bulk-order plasma spare parts cut per-part cost 15–45% but batch variability is the real risk. Learn the four quality-control checkpoints, a 7-criterion supplier evaluation, an 8-step receiving inspection, and how HALANSM® HLN- equivalents (220187/220181/220435/220665/420365/420200) deliver OEM-tolerance bulk replacement with ISO 9001/IATF 16949/ISO 14001 certification.</p>

<p>Worn plasma consumables destroy cut quality and can permanently damage your torch. Learn to diagnose green arc discoloration, hafnium pit depth limits, nozzle bore deformation, swirl ring failure, and arc misfires—with quantified wear data and HALANSM® replacement part cross-references.</p>

<p>HALANSM® custom plasma consumables deliver OEM-equivalent full-stack replacement and build-to-print manufacturing for Hypertherm HPR130XD (30–130A), HPR260XD (30–260A), and HPR400XD (30–400A) plasma systems. Dimensionally matched to Hypertherm part numbers — 220187 (80A electrode), 220182 (130A nozzle), 220183 (130A shield), 220340 (water tube), and the complete 30A through 400A matrix. High-conductivity copper alloy nozzles and shields, hafnium-insert electrodes, Vespel®/ceramic swirl rings, stainless steel water tubes. SilverPlus® equivalent upgrade available. Custom CAD-to-print manufacturing. Quote within 24 hours.</p>

<p>HALANSM® silver electrodes are direct replacements for Kjellberg G002Y, G016Y, G032Y, G042Y, and G052Y electrodes, delivering 1.9-2.4× lifespan through silver-bonded hafnium emitter technology. Full stack compatibility for HiFocus 130/160i/280i/360i/440i/600i and PerCut 370/450M torches, technical specifications, gas recommendations, and bulk pricing.</p>

<p>HALANSM® silver electrodes are direct replacements for Hypertherm Powermax 220842 (45-105A) and 220971 (125A) electrodes, delivering extended lifespan through silver-plated copper body and precision hafnium emitter technology. Full stack compatibility, technical specifications, and bulk pricing.</p>

<p>HALANSM® 420365 is the internal Nozzle Retaining Cap for Hypertherm XPR300. It clamps the nozzle/swirl ring stack, ensuring arc concentricity and preventing double arcing at 300A. Features micron-tolerance machining and Silver Cutting™ mirror finish for OEM-level stability.</p> <p> </p>

<p>HALANSM® 420200 is the Shield Retaining Cap for Hypertherm XPR300. It secures the shield/nozzle stack, maintains arc concentricity, and seals the cooling circuit. Compatible with 30-300A operations, it features micron-tolerance machining and Silver Cutting™ mirror finish to prevent double arcing and extend torch life.</p> <p> </p>

<p>HALANSM® Powermax65/85/105 consumables cover Duramax torch stacks for drag, mechanized, FineCut, and gouging. Features Silver Cutting™ mirror bores, verified OEM compatibility, and engineered materials for arc stability. Includes 220842/220777 electrodes, 220857 swirl rings, and precision nozzles.</p> <p> </p>

<p>HALANSM® Powermax45 Consumables Series covers Hypertherm's complete Duramax Lock stack family for the Powermax45 XP 45A system: drag-cutting (220818·220854·220941·220842/220777·220857), mechanized (220817/220955·220854/220953·220941·220842·220857), FineCut (220931·220854·220930·220842·220947), Max control gouging (420480·220854·420419·220842·220857), and precision gouging (420414·220854·220415·220842·220857) . Bore geometry replicated to micron tolerance; Silver Cutting™ mirror-finish internal bore reduces micro-turbulence and double arcing. Full stack compatibility verified against Hypertherm official specification .</p> <p> </p>

<p>HALANSM® MAXPRO200 Extreme Bevel Series covers all four Hypertherm stacks: 200A Air (420734+220488), 200A O₂ (420733+220488), 130A Air (420829+220488), 130A O₂ (420828+220529). All require mandatory 420823 water tube. 66.5° tilt, micron-tolerance bore replication, Silver Cutting™ finish. Full stack compatibility verified.</p> <p> </p>

<p>HALANSM® MAXPRO200 Extreme Bevel Series covers all four Hypertherm stacks: 200A Air (420734+220488), 200A O₂ (420733+220488), 130A Air (420829+220488), 130A O₂ (420828+220529). All require mandatory 420823 water tube. 66.5° tilt, micron-tolerance bore replication, Silver Cutting™ finish. Full stack compatibility verified.</p> <p> </p>

<p>HALANSM® MAXPRO200 Extreme Bevel Series covers all four Hypertherm stacks: 200A Air (420734+220488), 200A O₂ (420733+220488), 130A Air (420829+220488), 130A O₂ (420828+220529). All require mandatory 420823 water tube. 66.5° tilt, micron-tolerance bore replication, Silver Cutting™ finish. Full stack compatibility verified.</p> <p> </p>

<p>HALANSM® 420737 extended conical bevel shield for MAXPRO200 200A extreme bevel: arc-containment geometry for 66.5° torch tilt. Shared by 200A Air (420734) and O₂ (420733) stacks. Pairs with mandatory 420823 water tube. Silver Cutting™ bore extends service life vs. generic. Full stack compatibility verified.</p> <p> </p>

<p>The HALANSM® 420734 is the precision-machined bevel shield for Hypertherm MAXPRO200 200A extreme bevel systems. Essential for 66.5° tilt stability, it prevents catastrophic double arcing and ensures weld-ready cut quality.</p> <p> </p>

<p>HALANSM® 420733 oxygen bevel nozzle for MAXPRO200 200A extreme bevel: O₂-optimized 200A bore geometry for 66.5° torch tilt. Pairs with mandatory 420823 water tube and 220488 swirl ring. Silver Cutting™ bore extends service life vs. generic. Full stack compatibility verified.</p> <p> </p>

<p>HALANSM® 420829 air bevel nozzle for MAXPRO200 130A extreme bevel: Air-optimized bore geometry for 66.5° torch tilt. Pairs with mandatory 420823 water tube and 220488 swirl ring. Silver Cutting™ bore extends service life vs. generic. Full stack compatibility verified.</p> <p> </p>

<p>HALANSM® 420829 air bevel nozzle for MAXPRO200 130A extreme bevel: Air-optimized bore geometry for 66.5° torch tilt. Pairs with mandatory 420823 water tube and 220488 swirl ring. Silver Cutting™ bore extends service life vs. generic. Full stack compatibility verified.</p> <p> </p>

<p>HALANSM® 420828 oxygen bevel nozzle for MAXPRO200 130A extreme bevel: O₂-optimized bore geometry for 66.5° torch tilt. Pairs with mandatory 420823 water tube and 220529 swirl ring. Silver Cutting™ bore extends service life vs. generic. Full stack compatibility verified.</p> <p> </p>

<p>HALANSM® 420824 bevel electrode for MAXPRO200 130A extreme bevel: hafnium emitter engineered for 66.5° torch tilt. Pairs with mandatory 420823 water tube. Silver Cutting™ bore extends arc-on time 15–25% vs. generic. Full stack compatibility verified.</p> <p> </p>

<p>Elevate your fabrication with the HALANSM® 420735 Bevel Nozzle for MAXPRO200. Delivers precise 15° angles for weld prep. Features Silver Cutting™ tech for superior arc stability, reduced dross, and extended life. OEM alternative.</p> <p> </p>

<p>Unlock peak performance from your Hypertherm MAXPRO200 with HALANSM® technical-grade consumables. Featuring proprietary Silver Cutting™ technology for unmatched arc stability and OEM compatibility. Maximize uptime and cut quality.</p> <p> </p>

<p>Explore HALANSM® premium consumables for Hypertherm MAX200 &amp; HyPro2000. Featuring Silver Cutting™ tech for superior arc stability &amp; OEM-level performance. Maximize cut quality and reduce costs.</p>

<p>Upgrade your Hypertherm MAX200 with HALANSM® HyPro2000 consumables. Featuring Silver Cutting™ tech for superior durability and cut quality. OEM-compatible parts for faster piercing and extended life.</p>

<p>Upgrade your Hypertherm HT2000 with HALANSM® HyPro2000 consumable systems. Featuring Silver Cutting™ technology for superior durability and cut quality. OEM-compatible parts for faster piercing and extended consumable life.</p>

<p>Upgrade your Hypertherm HT2000 HySpeed with HALANSM® premium consumables. Featuring Silver Cutting™ tech for superior durability and cut quality. OEM-compatible parts for heavy-duty fabrication.</p>

<p>Unlock peak performance for your Hypertherm HSD130 with HALANSM®'s complete consumable series. Featuring Silver Cutting™ technology, our OEM-compatible parts deliver exceptional cut quality and extended life across 45A, 50A, and 130A applications.</p>

<p>Boost your HPR130XD's efficiency with HALANSM® 30A &amp; 50A consumables. Featuring Silver Cutting™ tech for superior thermal performance and edge quality on mild steel. OEM-compatible and cost-effective.</p>

<p>HALANSM® 80A Bevel consumables for HPR130XD &amp; HPR260XD: 220806 nozzle + 220802 electrode + 220742 shield + 220845 cap + 220179 swirl ring + 220700 water tube . OEM-spec precision, fraction of genuine cost — perfect weld-ready bevels on thin mild steel.</p>

<p>Boost your medium-thickness cutting power with HALANSM®’s 260A series. Designed for HPR260XD, our precision-engineered consumables—including nozzles, swirl rings, and electrodes—deliver OEM-level cut quality and durability at a lower cost.</p>

<p>Upgrade your HPRXD fabrication with HALANSM® Bevel Consumables. Our precision 400A, 260A, and 200A nozzles ensure superior weld-ready edges and extended life. Discover the cost-effective solution for flawless bevel cutting.</p>

<p>Unlock peak performance in thin-sheet cutting with HALANSM®’s 80A &amp; 130A series for HPR260XD/400XD. Our precision-engineered consumables deliver OEM-level quality, cleaner edges, and reduced operational costs for high-speed fabrication.</p>

<p>Boost your medium-thickness cutting power with HALANSM®’s 200A series. Designed for HPR260XD and HPR400XD, our precision-engineered consumables—including nozzles, swirl rings, and electrodes—deliver OEM-level cut quality and durability at a lower cost.</p>

<p>Secure peak HPR400XD performance with the HALANSM® 220635 Nozzle Retaining Cap. This critical component ensures precise alignment and gas sealing for 400A bevel and straight cuts. Featuring premium materials and OEM-spec tolerances, it protects downstream consumables and lowers your total cost per cut in heavy fabrication.</p>

<p>Upgrade your HPR400XD fabrication with the HALANSM® 220632 Bevel Nozzle. Engineered for precision, this 400A nozzle ensures superior cut quality, extended life, and significant cost savings over generic alternatives. Discover why it is the smartest choice for heavy plate beveling.</p>

<p>The HALANSM® 220631 Swirl Ring is the 400A gas vortex generator for Hypertherm HPR130XD, HPR260XD, HPR400XD, and HPR800XD. Per Hypertherm's official matrix, the 220631 powers both 400A standard and 400A bevel mild steel stacks . Its precision-angled orifices create the stable gas vortex that focuses the plasma arc, protects the 220629 electrode, and extends 220632 nozzle life. Airgas confirms 220631 compatibility across the entire HPRXD platform . HALANSM® manufactures each 220631 to OEM-critical tolerances using high-temperature polymer — delivering identical gas dynamics at a fraction of OEM cost, reducing your total cost per 400A cut.</p>

<p>The HALANSM® 220629 electrode is the 400A powerhouse behind Hypertherm HPR400XD and HPR800XD mild steel cutting — powering both standard 400A and 400A bevel stacks for heavy plate weld preparation . Rated for oxygen and air plasma gas, the 220629 carries the full 400A current load, ionizes the gas, and generates the plasma arc that defines bevel quality and nozzle life. Hypertherm's official matrix confirms 220629 sits at the core of the 400A bevel stack alongside 220637 shield cap, 220636 shield, 220635 retaining cap, 220632 nozzle, 220631 swirl ring, and 220571 water tube . HALANSM® engineers the 220629 to OEM-critical tolerances — precision-centered hafnium insert, high-conductivity copper body, perfect stack alignment — delivering identical arc stability and electrode life at a fraction of genuine OEM cost.&nbsp;</p>

<p>Stop risking torch damage due to weak or deformed retaining caps. The HALANSM® 220760 Nozzle Retaining Cap is the critical upgrade your HPR260XD or HPR400XD plasma torch needs. Designed for extreme thermal stability and perfect OEM-spec fit, our 220760 ensures uniform clamping force to protect your nozzles and extend consumable life. This guide details the essential companion parts (220637, 220757, 220758, 220343, 220342) required for a full 260A stack rebuild. Choose HALANSM® for reliable, high-quality performance that lowers your total cost per cut.</p>

<p>Unlock superior 200A plasma cutting performance with the HALANSM® 220353 Silver Swirl Ring, designed for Hypertherm HPR260XD systems. While 220353 is a standard OEM part number, the "Silver" series represents HALANSM's commitment to precision engineering. Key upgrades include tightly toleranced, CNC-machined gas vortex channels and high-grade, high-temperature resistant O-rings that prevent gas leaks. These improvements ensure a stable, focused plasma arc for cleaner pierces and consistent cut edges. For maximum results, install the 220353 Silver as part of a matched 200A consumable set, including the 220352 electrode and 220354 nozzle. Don't let inferior swirl rings compromise your fabrication quality; choose HALANSM for a smarter, cleaner cut.</p>

<p>Unlock superior 200A plasma cutting performance with the HALANSM® 220353 Silver Swirl Ring, designed for Hypertherm HPR260XD systems. While 220353 is a standard OEM part number, the "Silver" series represents HALANSM's commitment to precision engineering. Key upgrades include tightly toleranced, CNC-machined gas vortex channels and high-grade, high-temperature resistant O-rings that prevent gas leaks. These improvements ensure a stable, focused plasma arc for cleaner pierces and consistent cut edges. For maximum results, install the 220353 Silver as part of a matched 200A consumable set, including the 220352 electrode and 220354 nozzle. Don't let inferior swirl rings compromise your fabrication quality; choose HALANSM for a smarter, cleaner cut.</p>

<p>Maximize the output of your Hypertherm HPR260XD with the HALANSM® 220435 Silver Electrode. Unlike ordinary 220435 parts, this Silver Series upgrade features a high-purity hafnium insert and a tellurium copper body for 25% superior conductivity. It delivers twice the performance and longevity of standard electrodes, minimizing double arcing and ensuring a stable plasma arc. Pair it with the matching 220439 nozzle and 220436 swirl ring for peak industrial cutting performance.</p>

<p>Unlock superior 200A plasma cutting performance with the HALANSM® 220353 Silver Swirl Ring, designed for Hypertherm HPR260XD systems. While 220353 is a standard OEM part number, the "Silver" series represents HALANSM's commitment to precision engineering. Key upgrades include tightly toleranced, CNC-machined gas vortex channels and high-grade, high-temperature resistant O-rings that prevent gas leaks. These improvements ensure a stable, focused plasma arc for cleaner pierces and consistent cut edges. For maximum results, install the 220353 Silver as part of a matched 200A consumable set, including the 220352 electrode and 220354 nozzle. Don't let inferior swirl rings compromise your fabrication quality; choose HALANSM for a smarter, cleaner cut.</p>

<p>Often overlooked, the shield cap is vital for protecting your plasma torch and ensuring cut quality. Discover the HALANSM® 220352 Silver Shield Cap, engineered for Hypertherm HPR260XD and HPR400XD systems (200A/260A). Unlike standard caps, it features advanced alloys that resist thermal shock and erosion, offering up to 50% longer life. Maintain consistently clean cuts and reduce your total cost of ownership. Pair it with our matching Silver Series electrodes and nozzles for a complete, high-performance consumable overhaul.</p>

<p>Stop losing money on frequent electrode replacements. Discover the HALANSM® 220181 Silver Electrode, engineered for Hypertherm HPR130XD, HPR260XD, and HPR400XD systems (130A). Featuring a high-purity American hafnium insert and superior tellurium copper, this premium electrode lasts up to twice as long as standard options. Enjoy unmatched arc stability, cleaner cuts, and reduced downtime. Pair it with our matching nozzles, swirl rings, and shield caps for a complete, high-performance consumable overhaul that maximizes your shop's profitability.</p>

<p>Secure your Hypertherm HPR-XD plasma torch with the HALANSM® 220756 Nozzle Retaining Cap. Perfectly compatible with HPR130XD, HPR260XD, and HPR400XD models (80A-130A), this premium inner cap ensures precise alignment and superior heat dissipation. Its robust, heat-resistant construction prevents warping and extends torch life, providing a high-performance, cost-effective alternative to OEM parts. Pair it with matching electrodes, nozzles, and shield caps for peak cutting efficiency.</p>

<p>Discover the HALANSM 220187 Silver Electrode, a premium 80A compatible upgrade for Hypertherm HPR130XD and HPR260XD systems. Unlike standard electrodes, it features a high-purity hafnium insert and superior tellurium copper for up to 2x the service life. This results in stable arcs, cleaner cuts, and lower operational costs. Maximize your shop's efficiency by pairing it with our matching nozzles, shield caps, and swirl rings for a complete consumable overhaul.</p>

<p>The HALANSM 220179 Bevel Swirl Ring is a high-performance compatible replacement designed for Hypertherm HPR130XD, HPR260XD, and HPR400XD plasma systems (80A/130A). It optimizes gas swirl for a stable arc and precise cuts while offering an extended service life. As a cost-effective alternative to OEM parts, it is essential for maintaining peak plasma torch performance. Pair it with matching electrodes, nozzles, and shield caps for a complete upgrade.</p>

<p>Discover the HALANSM® 220553 Nozzle &amp; Swirl Ring Assembly, crafted from imported volcanic ash material for exceptional thermal resistance. This 50A compatible consumable ensures superior arc stability and leak-proof sealing for Hypertherm HPR130XD, HPR260XD, and HPR400XD systems. Maximize your cutting uptime with HALANSM® precision parts.</p>

<p>Discover the HALANSM® 220552 Silver Electrode, the ultimate upgrade for Hypertherm HPR130XD/260XD/400XD plasma systems. Crafted with high-purity imported hafnium and tellurium copper, this 50A electrode delivers 25% higher conductivity and twice the lifespan of standard options. Reduce downtime and operating costs with our precision-engineered, OEM-compatible consumable. Perfect for demanding industrial fabrication.</p>

<p>The HALANSM® 220706 Quick Disconnect Torch Body is a critical replacement component for Hypertherm HPR130XD, HPR260XD, and HPR400XD plasma cutting systems. It ensures reliable transfer of power and coolant for optimal cutting performance. Compared to generic peers, HALANSM® offers superior metal construction, precision-machined brass contacts for stable conductivity, and a perfect, leak-proof fit, providing a cost-effective solution for industrial fabricators to maximize uptime and cut quality.</p>