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Dual-Rated for Heavy-Duty Cutting: Specifically engineered for 260A bevel operations, with proven compatibility for use in 400A bevel setups on HPRXD series torches, ensuring a stable, focused plasma arc at precise angles.
Ultimate Durability: Constructed from premium-grade copper alloys with advanced cooling channel design to withstand extreme thermal loads and resist premature erosion.
Seamless OEM Fit: Precision-machined to meet or exceed original equipment manufacturer (OEM) specifications, guaranteeing perfect compatibility and hassle-free installation.
220542
HALANSM®
HLN-220542
Bevel Nozzle 220542 for Hypertherm HPR Plasma Torch – HALANSM®
The HALANSM® 220542 Bevel Nozzle is a critical component for fabricators utilizing Hypertherm HPR 130XD, HPR260XD, or HPR400XD plasma systems for high-definition bevel cutting. Positioned directly after the electrode, this nozzle is responsible for directing the plasma arc and secondary shielding gas to produce precise angled cuts, which are essential for creating strong, clean weld preparations.
Engineered for Complex Thermal Dynamics
Bevel cutting requires the plasma arc to exit the nozzle at a specific angle, which introduces complex asymmetric gas flows and heat distribution. The HALANSM 220542 nozzle is precision-machined to manage these dynamics. Its specialized internal geometry works in concert with the swirl ring to centrifuge the cooling gas, focusing the arc into a stable, high-velocity column capable of cutting through thick materials at the required bevel angle.
Key Features:
Versatile Current Compatibility: While specifically designed as the OEM replacement for the 260A Bevel system, the 220542 nozzle is widely recognized for its compatibility in demanding 400A Bevel applications. This dual-rated functionality offers operational flexibility for workshops running mixed fleets of HPRXD torches.
Maximum Erosion Resistance: Crafted from virgin-grade copper-chromium alloy, the nozzle offers superior resistance to thermal erosion compared to standard alternatives. This durability minimizes downtime and reduces the frequency of replacements.
Leak-Proof Secondary Gas Seal: Features a precision-cut O-ring groove that guarantees a perfect, leak-proof seal with the retaining cap. This ensures consistent flow of the secondary shielding gas, protecting the cut edge from atmospheric contamination.
Mandatory Component Replacement: Plasma cutting consumables wear out simultaneously. For peak performance and safety, it is highly recommended to replace the nozzle, retaining cap, and electrode as a complete interchangeable set. Mixing old and new components can lead to arc instability, poor cut quality, and potential damage to the torch.
Complete Consumable Stack Reference:
To achieve optimal cut quality, the HALANSM 220542 nozzle should be installed as part of a complete matched set:
For 260A Bevel Systems: Pair with Electrode (220541), Swirl Ring (220436), Retaining Cap (220740), and Shield (220741).
For 400A Bevel Systems: Pair with Electrode (220629), Swirl Ring (220631), Retaining Cap (220635), and Shield (220636).
NOTE: 220542 is the standard OEM part number for the 260A Bevel Nozzle. While it is frequently used as a compatible high-current replacement in specific 400A bevel configurations, Hypertherm's official 400A Bevel Nozzle part number is typically 220632. Please verify your specific torch setup or consult your manual. HALANSM 220542 is an aftermarket compatible replacement, not Hypertherm OEM.
Disclaimer: HALANSM® is an independent brand offering compatible aftermarket spare parts. This product is not manufactured, endorsed, or affiliated with Hypertherm, Inc.
Real Shot: Images 1–11 above show the actual HALANSM torch ceramic head, Euro connector pins, cable coil, consumable-installed view and length comparison you will receive.
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