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SilverPlus Extended Life Technology: Incorporates a silver insert at the hafnium emitter tip, designed to last up to 100% longer than standard copper electrodes under identical cutting conditions.
Enhanced Thermal Management: Manufactured from premium tellurium copper alloy, providing superior thermal conductivity and heat dissipation to resist thermal shock and cracking.
Precision Concentricity: CNC-machined to micron-level tolerances to ensure the emitter tip is perfectly centered, preventing arc wander and maximizing nozzle protection.
Drop-In Compatibility: Direct replacement for OEM part number 220435, fully compatible with HPR260XD, HPR400XD, and HPR800XD torch systems.
Optimized for High-Amperage Steel: Specifically engineered for 260A mild steel straight cutting applications where electrode erosion is most aggressive.
220435 Silver
HALANSM®
HLN-220435-SV
Electrode 220435 SilverPlus for HPR Plasma Torch – HALANSM®
The HALANSM® 220435 SilverPlus Electrode represents a significant advancement in plasma cutting consumable technology. Engineered as a direct replacement for OEM part number 220435, this electrode is specifically designed for operators who demand longer service life and consistent cut quality from their 260A Hypertherm HPR systems.
Advanced Material Composition
Unlike standard electrodes, the HALANSM SilverPlus variant features a specialized silver insert at the critical hafnium emitter tip. This metallurgical enhancement dramatically reduces the rate of hafnium erosion, effectively doubling the electrode's operational lifespan compared to conventional copper-only designs. The body is constructed from high-grade tellurium copper to ensure maximum electrical conductivity and efficient heat transfer away from the torch's critical components.
Uncompromising Precision Engineering
During plasma cutting at 260 amps, the margin for error is minimal. The emitter tip must remain perfectly concentric with the nozzle to maintain a stable, focused arc. Our 220435 electrode is manufactured using state-of-the-art CNC machining processes, ensuring perfect concentricity and a mirror-finish bore. This precision prevents common issues such as double-arcing and arc wandering, which can rapidly destroy expensive nozzles if the electrode is misaligned.
Integration in the 260A Consumable Stack
For optimal performance, the 220435 electrode must be used as part of a matched set. When installed correctly, it works in synergy with the swirl ring (220436), nozzle (220439), and retaining cap (220760) to deliver clean, dross-free cuts on mild steel.
Electrode: 220435 (SilverPlus)
Swirl Ring: 220436
Nozzle: 220439
Retaining Cap: 220760
Shield: 220764
Shield Cap: 220637
Water Tube: 220340
NOTE: 220435 = 260A Mild Steel Electrode (SilverPlus Variant). Primary fit: HPR260XD / HPR400XD / HPR800XD. HALANSM 220435 is an aftermarket compatible replacement, not manufactured by Hypertherm.
Disclaimer: HALANSM® is an independent brand offering compatible aftermarket spare parts. This product is not manufactured, endorsed, or affiliated with Hypertherm, Inc.
Real Shot: Images 1–11 above show the actual HALANSM torch ceramic head, Euro connector pins, cable coil, consumable-installed view and length comparison you will receive.
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