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The HALANSM® 120931 is a 60-Ampere copper cutting nozzle designed for the Hypertherm Powermax 1250 and T80 handheld plasma systems. It features a precision-machined orifice that focuses the plasma arc for superior cut quality on medium-thickness materials, offering an affordable, high-performance alternative to OEM parts.
120931
HALANSM®
HLN-120931
Nozzle 120931 / 60A Handheld Cutting Tip for Hypertherm Powermax 1250 & T80 – HALANSM
The HALANSM® 120931 is a high-performance 60-Ampere cutting nozzle specifically engineered for the Hypertherm Powermax 1250 and T80 handheld plasma systems. As the central component of the consumable stack, this nozzle focuses the plasma arc into a precise, high-velocity beam capable of cutting through medium-thickness steel with exceptional edge quality.
120931 in Powermax 1250 / T80 handheld stack
Position | Part Number | Function |
|---|---|---|
Electrode | 120926 (Ag) | Generates the plasma arc |
Swirl Ring | 120925 | Directs gas flow |
Nozzle | 120931 | Focuses arc for cutting (60A) |
Shield | 120929 | Protects the nozzle |
Key Features & Benefits
Optimized for 60A Output: The precisely drilled orifice and internal geometry are calibrated for 60-Ampere cutting parameters, balancing cutting speed and cut quality for materials ranging from 12mm to 19mm (1/2" to 3/4").
Superior Thermal Conductivity: Constructed from high-purity copper, the 120931 efficiently dissipates the intense heat generated during cutting, reducing warping and extending consumable life.
Clean Cut Quality: HALANSM® manufacturing ensures a smooth, burr-free cut edge, minimizing the need for secondary grinding operations.
Drop-In Replacement: Fully compatible with OEM specifications, allowing for immediate installation without modification to the torch or machine settings.
Installation & Compatibility Guide
Handheld Specific: This nozzle is exclusively for the T80 Handheld torch system. It requires the use of the 120929 Handheld Shield. Using a mechanized shield (like 120930) will cause poor cut quality and potential torch damage.
Correct Stack Assembly: Ensure the nozzle is installed with the swirl ring (120925) correctly positioned underneath it. Always hand-tighten the retaining cap (120928) to avoid cross-threading and damaging the electrode.
System Lock: This consumable is part of the legacy 1209xx T80 family and is not compatible with Powermax45 (2208xx) or Powermax65-105 systems.
Real Shot: Images 1–11 above show the actual HALANSM torch ceramic head, Euro connector pins, cable coil, consumable-installed view and length comparison you will receive.
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