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HALANSM 220478 Electrode for Hypertherm Powermax 30 & 45A plasma cutting torches, standard hand torch consumable. HALANSM 220478 Electrode for Hypertherm Powermax 30 & 45A plasma cutting torches, standard hand torch consumable.

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220478 Electrode for Hypertherm Powermax 30 & 45A Plasma Cutting Torch - HALANSM®

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HALANSM® Electrode 220478: Reliable Performance for Powermax 30/45A

The HALANSM® 220478 is a precision-manufactured standard electrode designed for the Hypertherm Powermax 30 and Powermax 45A plasma cutting systems. Crafted to match OEM specifications, this copper electrode ensures consistent arc starting, superior cut quality, and extended service life. As a direct replacement for the OEM part 220478, it delivers significant cost savings without compromising on durability or performance for everyday handheld cutting tasks.

  • 220478

  • HALANSM®

  • HLN-220478

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Technical Specifications
Product Description
Catalogue
Part Number​
220478
Product Type
Plasma Cutting Electrode (Standard)
Compatible Torch​
Hypertherm Powermax 30 & Powermax 45A
Amperage
15 - 45 A
Application
Standard Handheld Cutting (Air/Nitrogen)
Material
High-Copper Alloy Body



Superior Durability for Everyday Cutting

The HALANSM® 220478 electrode is engineered to withstand the thermal demands of the Powermax 30 and 45A systems during standard drag or Pierce cutting operations. Its precisely machined internal swirl ring seat ensures optimal gas flow, promoting a stable and focused plasma arc for cleaner cuts and reduced dross.


Key Features:

  • OEM Precision Fit: Manufactured to exact OEM tolerances to ensure seamless installation and reliable torch head seating in both Powermax 30 and 45A hand torches.

  • Extended Service Life: High-purity copper construction maximizes heat dissipation, reducing wear and tear compared to generic alternatives.

  • Consistent Cut Quality: Maintains arc stability throughout the amperage range (15-45A), ensuring uniform kerf width and minimized edge dross on mild steel.

  • Cost-Effective Solution: HALANSM® offers a high-performance alternative to OEM parts, significantly lowering the cost-per-meter of operation without sacrificing quality.


Critical Compatibility Warning

  • Gouging vs. Cutting: The Powermax 45A system has two different electrode types. The 220669 is the silver-core electrode required for gouging applications (with nozzle 220672). The 220478 is the standard electrode for cutting (with nozzles 220480/220671). Using the wrong electrode will result in rapid failure.

  • System Lock: Powermax 30/45A consumables (including 220478) are mechanically and dimensionally incompatible with the HSD130 45A system. Forcing this part into an HSD130 torch will cause gas leaks and torch damage.


Real Shot: Images 1–11 above show the actual HALANSM torch ceramic head, Euro connector pins, cable coil, consumable-installed view and length comparison you will receive.


replacement-parts-hypertherm-powermax45-45a-consumables-chart

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