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HALANSM Replacement Nozzle 050616 compatible with Hypertherm MAX 200 100A Plasma Cutting Torch HALANSM Replacement Nozzle 050616 compatible with Hypertherm MAX 200 100A Plasma Cutting Torch

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050616 Replacement Nozzle for Hypertherm MAX 200 100A Plasma Cutting Torch

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The HALANSM® Replacement Nozzle 050616​ is a high-quality, drop-in replacement designed for the Hypertherm MAX200 100A plasma torch. Crafted from durable copper, this component ensures efficient heat dissipation and proper torch functionality, maximizing cut quality and operational uptime for medium fabrication tasks.

  • 050616

  • HALANSM®

  • HLN-050616

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Technical Specifications
Product Description
Catalogue
Reference OEM Part No.​
050616
Product Type
Nozzle
Material
High-Conductivity Copper
Compatible System​
Hypertherm MAX200 Series
Compatible Amperage​
100 A
Application​
Plasma Cutting



Nozzle 050616 / 100A Oxygen Nozzle for Hypertherm MAX200 – HALANSM

(Note: The physical part shown is the standard 100A Oxygen nozzle for Hypertherm MAX200. Please verify if 050616 is the specific reference number required by your supply chain, as the industry standard OEM number for this 100A Oxygen nozzle is typically 020616.)

The HALANSM Nozzle 050616 is the dedicated consumable for the Hypertherm MAX200 100A plasma torch when operating with Oxygen (O₂). It works in conjunction with the 020617 swirl flow insert and the 020448 shield cup.


050616 / 020616 in MAX200 100A Stack (Oxygen Gas)

Component

Part Number

Electrode

120547

Swirl Flow Insert

020617

Nozzle

050616 / 020616

Shield Cup

020448

Retaining Cap

120837


Key Points (Buyer-Facing)

  • Oxygen Gas Specific: This nozzle is specifically engineered for cutting mild steel with Oxygen. It features a specialized internal bore design to optimize the high-velocity oxygen vortex, ensuring superior cut quality, faster piercing, and minimal dross adherence.

  • Not for Air: If you are cutting with compressed Air at 100A, you must use the Air-specific nozzle 020611 instead. Using this Oxygen nozzle with Air will result in poor arc initiation and excessive dross.

  • Premium Material: Constructed from high-purity, heat-treated copper, this nozzle guarantees maximum thermal conductivity and resistance to thermal fatigue, providing a longer service life compared to standard alternatives.

  • Precision Manufacturing: Each nozzle undergoes rigorous quality control to ensure dimensional accuracy, which is critical for maintaining a stable, focused plasma arc for precise edge quality.

  • Complete Your Set: For peak performance and extended torch life, it is recommended to replace the nozzle as part of a complete set, including the correct swirl insert and shield cup.


Real Shot: Images 1–11 above show the actual HALANSM torch ceramic head, Euro connector pins, cable coil, consumable-installed view and length comparison you will receive.


hypertherm-max200-standard-consumables-machine-torch-catalog

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