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The 200A Air Nozzle Across Two Hosts: The 420044 is the designated 200A air nozzle for Hypertherm HyPro2000 upgrade torch for HT2000 and native MAXPRO200. One nozzle, two host torches, air only.
Air-Specific by Design: 420044 is engineered for 200A air plasma cutting of mild steel, stainless steel, and aluminum. For 200A oxygen (mild steel), the correct nozzle is 220831 — fitting a 420044 on an O₂ stack, or a 220831 on an air stack, degrades cut quality and shortens consumable life.
Arc Constriction = Throughput: The precision-drilled orifice focuses the 200A air arc into a tight, stable column — delivering the fastest pierce and cut speeds in the MAXPRO200 family's air class with minimal dross adhesion.
420044
HALANSM®
HLN-420044
HALANSM® 420044 Nozzle — 200A Air for HyPro2000 Upgrade Torch for HT2000 / MAXPRO200
The HALANSM® 420044 is the designated 200A air nozzle for Hypertherm's HyPro2000 upgrade torch for HT2000 and the native MAXPRO200 . As the component that shapes, directs, and constricts the plasma arc , the nozzle directly governs cut speed, edge squareness, and dross levels at the 200A Air class. Constructed from premium oxygen-free copper with a precision-drilled orifice , the 420044 is optimized for one thing: fast, clean air-plasma cutting of mild steel, stainless steel, and aluminum.
Why 420044 is the right nozzle for 200A Air work
For the two host platforms in scope, the 420044 is the specified 200A air nozzle:
HyPro2000 upgrade torch for HT2000 — 200A Air (mild steel / stainless / aluminum): 420045 shield · 220936 outer cap · 420044 nozzle · 220834 swirl ring · 220937 electrode · 220521 water tube · 220935 inner cap (without tab)
Native MAXPRO200 machine torch — 200A Air: identical stack as above
One nozzle, two host torches, one gas process — air.
Key Features
Precision-Drilled Orifice for Air-Arc Constriction: The micron-level precision of the central orifice guarantees a highly focused air-plasma arc . At 200A, this focus translates into the fastest pierce and cut speeds in the MAXPRO200 air class while minimizing dross adhesion on the underside of thick plate — the single biggest driver of throughput in heavy fabrication.
Air-Specific Gas Dynamics: The 420044's internal geometry is tuned to the specific flow characteristics of air plasma. Air and oxygen have fundamentally different ionization and flow behavior — which is why Hypertherm specifies 420044 for Air and 220831 for O₂ at 200A . Fitting a 420044 on an O₂ stack, or a 220831 on an air stack, degrades cut quality and shortens consumable life.
Superior Thermal Management: Made from high-grade oxygen-free copper, the nozzle offers excellent thermal conductivity to dissipate the extreme heat of a 200A arc . This extends operational lifespan even under continuous heavy-duty use — critical in shipbuilding, structural steel, and heavy machinery fabrication.
Enhanced Durability: The robust construction and advanced surface finish resist erosion and deformation , ensuring consistent cut quality and reducing downtime for consumable replacements at the most demanding amperage in the MAXPRO200 family.
200A Air Consumable Stack (Mild Steel / Stainless / Aluminum)
Position | Part | 200A Air |
|---|---|---|
Nozzle | 420044 | 420044 |
Shield | 420045 (Air/N₂) | 420045 |
Swirl Ring | 220834 (Air & O₂) | 220834 |
Electrode | 220937 (200A) | 220937 |
Inner Cap | 220935 (without tab) | 220935 |
Outer Cap | 220936 (with IHS tab) | 220936 |
Water Tube | 220521 | 220521 |
NOTE: 420044 = 200A air nozzle. Compatible hosts: HyPro2000 upgrade torch for HT2000 and MAXPRO200 machine torch — both at 200A Air for mild steel / stainless / aluminum . This nozzle is air-specific; for 200A oxygen (mild steel), use nozzle 220831 instead . The 420044 pairs with electrode 220937, swirl ring 220834, and shield 420045 . Compatibility note: The 420044 belongs to the standard MAXPRO200 / HyPro2000-for-HT2000 stack. The separate HyPro2000 retrofit for MAX200 line uses different 200A components — confirm your torch badge before ordering. Always inspect the nozzle orifice for roundness and wear when cut quality degrades — a worn nozzle causes arc wander, double-arcing, and accelerated electrode erosion . HALANSM® is an independent aftermarket manufacturer; this part is a compatible replacement for Hypertherm® systems.
Real Shot: Images above show the actual HALANSM torch ceramic head, Euro connector pins, cable coil, consumable-installed view and length comparison you will receive.
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