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The HALANSM 220854 Retaining Cap is the lock-ring that clamps the front-end stack (electrode → swirl ring → nozzle → shield) into the Hypertherm Powermax 45 / 65 / 85 / 105 torch head. Precision-machined threads and seat keep the consumables concentric so the arc stays centered and the nozzle/electrode wear stays predictable. It's a small part that decides whether your pierce repeats or drifts—especially once you move from handheld drag work into 85A/105A runs.
220854
HALANSM
HLN-220854
Retaining Cap 220854 For Hypertherm Powermax 45 65 85 105 Plasma Cutting Torch Consumables
The retaining cap is the "clamp" at the front of the torch head. Its job is simple but decisive: lock the electrode, swirl ring, nozzle and shield into correct alignment, seal the gas/cooling path, and keep the whole stack from backing off under heat and vibration.
Key Features
Multi-Amp Fit (45–105A): 220854 spans the Powermax 45 / 65 / 85 / 105 handheld family (SL60 / SL100). If the buyer is on 105A full-mechanized, pair it with 220953 (machine-dedicated heavy-duty cap) — both share the same thread pitch; 220953 is the mechanized-only version as listed on Forman's product page.
Thread & Seat Accuracy: Machined to the 220854 OEM envelope so the front-end stack seats square — critical for arc centering and nozzle/electrode life.
Heat-Resistant Copper-Alloy: Takes 45–105A thermal load without softening or thread galling.
Drop-In Fit: Threads straight onto the torch body against the shield cup — no filing, no shimming.
Compatible Powermax Consumable Stack:
For optimal cutting performance, it is recommended to replace the electrode alongside other wear parts.
Type
Amp
Shield/Deflector
Retaining Cap
Nozzle
Electrode
Swirl Ring
Hand
45
220818
220854
220941
220842 or 220777
220857
65
220819
85
220816
105
220992
220990
220994
Machine
45
220817 or 220955
220854 or 220953
220941
220842 or 220777
220857
65
220819
85
220816
105
220993 or 220955
220990
220994
Finecut
45
220931
220948
220854 or 220953
220930
220842
220947
Gouging
45-105
220798
220854
220797 220991
220842
220994
| No | Ref No | Description |
| 1 | 220992 | Shield for Plasma cutting torch consumables Handheld 105A |
| 220993 | Shield for Plasma cutting torch consumables Mechanized105A | |
| 220818 | Shield for Plasma cutting torch consumables Handheld 45A/65A/85A | |
| 220817 | Shield for Plasma cutting torch consumables Mechanized 45A/65A/85A | |
| 220955 | Shield for Plasma cutting torch consumables Mechanized 45A/65A | |
| 220948 | Shield for Plasma cutting torch consumablesHandheld 45A/65A/85A | |
| 2 | 220854 | Retaining Cap for Plasma cutting torch consumables5A/65A/85A |
| 3 | 220941 | Nozzle for Plasma cutting torch consumablesHandheld 45A |
| 220819 | Nozzle for Plasma cutting torch consumablesHandheld 65A | |
| 220930 | Nozzle for Plasma cutting torch consumables | |
| 220816 | Nozzle for Plasma cutting torch consumables 85A | |
| 220990 | Shield for Plasma cutting torch consumables 105A | |
| 4 | 220842 | Electrode for Plasma cutting torch consunables 45A/65A/85A/105A |
Need help identifying other Hypertherm XPR consumables? Feel free to contact our support team for assistance.
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