HALANSM®
SILVER CUTTING
HLN-F3028 / .11.855.401.1628
HALANSM® F3028 / .11.855.401.1628 Nozzle Cap for Kjellberg Plasma Cutting Torch (60-200A)
HALANSM® HLN-F3028 is an aftermarket plasma nozzle cap with copper alloy and an integrated sealing ring, built for Kjellberg FineFocus and PB-S plasma torches (60-200A) to deliver stable arc and clean cuts.
Need a 60-200A nozzle cap for Kjellberg FineFocus PB-S cutting? HALANSM® HLN-F3028 replaces OEM F3028 / .11.855.401.1628 as an aftermarket nozzle cap with consistent tolerance and batch inspection.
HALANSM® HLN-F3028 (OEM F3028, part number .11.855.401.1628) is a nozzle cap used in Kjellberg FineFocus-series plasma torch wear stacks. It seats at the front of the torch, locks the nozzle in position, and helps maintain gas sealing and arc centering during cutting. A precision-machined copper body with an integrated sealing ring supports consistent cut quality across O2, air, N2 and ArH2 processes.
60-200A Current Range
One nozzle-cap part covers the 60-200A band, simplifying inventory for FineFocus / PB-S torch users.
Copper Alloy Body
Machined copper construction provides thermal conductivity and resistance to cutting heat.
Integrated Sealing Ring
Built-in seal helps maintain gas pressure and arc stability; replace together with the nozzle and electrode.
Aftermarket Replacement
Compatible replacement for OEM F3028 / .11.855.401.1628. Not original Kjellberg equipment.
Part Type | Nozzle Cap (Retaining Cap / Nozzle Seat Cap) |
OEM Reference | F3028 / .11.855.401.1628 (compatible aftermarket replacement) |
Material | Copper Alloy (brass-gold machined finish) |
Sealing Ring | Integrated (brown / copper-coloured sealing ring) |
Amperage | 60-200A |
Fits Machine | Kjellberg FineFocus series and PB-S plasma cutting torches |
Gas | O2, Air, N2, ArH2 (select per your cutting application and nozzle) |
Aperture / Nozzle Bore | Confirm exact specs with us (match to paired nozzle) |
OD / Height / Thread | Confirm exact specs with us |
Mounting | Conical, stepped-cylinder seat with retaining profile |
HALANSM® HLN-F3028 is a compatible aftermarket replacement for OEM F3028 / .11.855.401.1628, intended for Kjellberg FineFocus-series plasma systems and PB-S cutting torches operating at 60-200A. Provide your torch model and original part number for fitment check before ordering. This is an aftermarket part; it is not original Kjellberg and is not factory authorized.
Part | Current Range |
HALANSM® HLN-F3028 (this page) | 60-200A |
Higher-current cap (next range up) | Confirm exact specs with us |
Select by amperage and gas first: 60-200A uses the F3028 nozzle cap; step up only to the next current-range cap when the torch and nozzle are rated for it. Do not use a 60-200A cap on a 280A+ torch, and do not mix O2 and air nozzles — seat profile and bore differ. Always confirm the paired nozzle aperture before fitting.
· Power off the plasma system and fully release gas pressure.
· Remove the worn shield, old nozzle cap, nozzle and electrode in sequence.
· Clean the torch seat, threads and gas passages; inspect the O-ring / sealing surfaces.
· Install the electrode, then the nozzle, then seat the new F3028 nozzle cap squarely.
· Hand-tighten only — do not over-tighten the brass or copper threads.
· Run a low-current test cut to verify arc stability and gas sealing.
What Kjellberg torches does HALANSM® HLN-F3028 fit?
HLN-F3028 fits Kjellberg FineFocus-series plasma systems and PB-S cutting torches in the 60-200A range, replacing OEM F3028 / .11.855.401.1628. Send your torch model and OEM number for a final fitment check.
Is HLN-F3028 an original Kjellberg nozzle cap?
No. It is an aftermarket compatible replacement, not original Kjellberg equipment and not factory authorized. It is engineered to the stated OEM cross-reference.
What material is the F3028 nozzle cap made of?
The cap body is copper alloy with a machined brass-gold finish. It has an integrated sealing ring; the ring material and temperature range should be confirmed for your process.
Does F3028 support O2 and air plasma?
Yes — it supports O2, air, N2 and ArH2. Match the paired nozzle and electrode to the selected gas; O2 and air nozzle bores are not interchangeable.
Why does cut quality drop after replacing the cap?
Common causes are a dirty torch seat, mismatched nozzle bore, over-tightened cap, or using the wrong current-range part. Clean the seat, confirm 60-200A fitment, and run a low-current test cut.
How should I store spare nozzle caps?
Store in a dry, clean environment, ideally in original packaging. Keep sealing surfaces and threads free from dust, oil and moisture to preserve gas sealing.
From the official HALANSM® Kjellberg consumables catalog:
HLN-Z4020 — 2.0mm swirl gas cap for 50-80A Kjellberg HiFocus PerCut.
HLN-Z4022 — 2.2mm swirl gas cap for 80-100A Kjellberg HiFocus PerCut.
HLN-Z4025 — 2.5mm swirl gas cap for 100-160A Kjellberg HiFocus PerCut.
HLN-G4350 — Shield G4350 .11.848.401.1550 for Kjellberg HiFocus 280-360A (not PB-S interchangeable).
HLN-G501 — Protection Cap for HiFocus 130i/161i/280i, OEM G501 (.11.848.201.081), 20–200A.
HLN-G2012Y — CoolFlow Nozzle for HiFocus 130i/161i/280i, OEM G2012Y (.11.848.221.412), 130A O₂.
HLN-G4020 — Swirl Gas Cap / Shield for HiFocus 130i/161i/280i, OEM G4020 (.11.848.201.1520), 60A.
HLN-G901Y — Cooling Tube for HiFocus 130i/160i/280i, OEM G901Y (.11.848.201.142), 20–200A.
HLN-G002Y — Silver Electrode for HiFocus & PerCut, OEM G002Y (.11.848.221.300), 20–200A O₂.
HLN-G121 — Gas guide swirl ring for HiFocus 280i/360i/440i, 280-400A (G121 / .11.848.421.145).
HLN-G931Y — Cooling tube for HiFocus 280i/360i/440i, 280-400A (G931Y / .11.848.401.142).
HLN-G032Y — Silver electrode for HiFocus 360i/440i, 280A O2 (G032Y / .11.848.421.310).
HLN-G092Y — Electrode G092Y .11.848.401.310 for Kjellberg HiFocus and PerCut high-current use.
HLN-S002Y — SilverLine electrode for Kjellberg HiFocus O2 cutting.
HLN-V101 — Gas guide V101 .12.40860 for PA-S series torches (not PB-S interchangeable).
HLN-V4345 — Swirl gas cap V4345 .11.833.101.157, 4.5 mm bore for FineFocus / PB-S dry cutting.
HLN-V4350 — Swirl gas cap V4350 (.11.833.101.158) 5.0 mm for FineFocus / PB-S80 higher current.
HLN-G101C — Ceramic swirl ring .11.848.221.145C for 35-200A Kjellberg gas guide.
HLN-G4020 — Swirl gas cap G4020 .11.848.201.1520 for Kjellberg HiFocus / PerCut 60A stacks.
All models above are real HALANSM® products. Match the size and rating to your specific head before ordering.
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