HALANSM®
SILVER CUTTING
HLN-KJ-HF-KIT
HALANSM® Kjellberg HiFocus Plasma Consumables
HALANSM® HLN-KJ-HF-KIT is an aftermarket plasma consumables kit with copper alloy and silver-core electrode, built for Kjellberg HiFocus 130i-440i torches to deliver stable arc and clean cuts.
Complete wear stack for Kjellberg HiFocus plasma torches. Includes electrode, nozzle, shield cap, swirl ring, cooling tube, and O-ring. Ensures consistent cut quality across O2, air, N2, and ArH2 gases.
The HALANSM® HLN-KJ-HF-KIT provides a full set of plasma torch consumables for Kjellberg HiFocus series cutting systems. Installed at the torch head, these parts govern arc initiation, plasma gas swirl, cooling flow, and spatter protection. Proper fitment ensures a focused arc column, clean cut edges, and extended service life under heavy fabrication loads.
· Stable Arc: Silver-core electrode and precision nozzle for clean cuts.
· Cross Current Range: Covers 20-200A and 280-440A with correct part matching.
· Aftermarket Replacement: Direct fit for PerCut 450M torches.
· Batch Inspected: Consistent tolerance for reliable performance.
Part Type: Plasma Consumables Kit
Material: Copper Alloy, Silver Core, Brass
Fits Machine: Kjellberg HiFocus 130i, 280i, 360i, 440i (PerCut 450M)
Amperage: 20-200A / 280-440A
Gas: O2, Air, N2, ArH2
Note: Confirm exact specs with us.
Component | Low Current (20-200A) | High Current (280-440A) |
Electrode | G002Y (.11.848.221.300) | G032Y (.11.848.421.310) |
Nozzle (O2) | G2012Y (130A) | G2326Y (.11.848.421.426) |
Shield Cap | G501 | G521 / G3249 (.11.848.401.1649) |
Gas Guide | G101 | G121 (.11.848.421.145) |
Swirl Cap | G4020 | G4350 (.11.848.401.1550) |
Cooling Tube | G901Y | G931Y (.11.848.401.142) |
Note: G3028 is for 60-200A only. For 280A+, use G3249. Mixing causes seal failure and arc instability.
Kjellberg HiFocus 130i, 280i, 360i, 440i with PerCut 450M torch. Provide your torch model and original part number for fitment check.
1. Power off and depressurize gas.
2. Remove old consumables.
3. Clean seat and threads.
4. Install electrode, nozzle, swirl ring, shield cap, O-ring, cooling tube in order.
5. Hand-tighten only. Do not over-tighten.
6. Run low-current test cut.
Are HALANSM® parts original Kjellberg products?
No. HALANSM® supplies aftermarket compatible replacements for Kjellberg HiFocus systems. Kjellberg is a third-party trademark; these are non-OEM replacements.
What is the difference between 20-200A and 280A+ consumables?
The 280A+ set uses a larger shield cap, heavier cooling tube, and wider nozzle bore. Mixing them causes poor cut quality and rapid wear.
Why does the electrode have a silver core?
The silver base improves heat dissipation and conductivity, while the hafnium tip sustains the arc. This extends service life under continuous cutting.
Can I use O2 nozzles with air plasma?
No. O2 nozzles have different bore and cooling geometry. Using air with an O2 nozzle accelerates electrode burn-off. Select the correct gas-specific SKU.
What causes poor cut quality after installation?
Common causes: mixed current-range parts, dirty seat, wrong gas nozzle, over-tightened cap. Clean the seat, verify part match, and run a low-current test cut.
How should I store these consumables?
Store in a dry, clean environment. Keep O-rings lightly lubricated. Avoid moisture and contaminants to ensure proper sealing and arc performance.
From the official HALANSM® Kjellberg consumables catalog:
HLN-G501 — Protection Cap for HiFocus 130i/161i/280i, OEM G501 (.11.848.201.081), 20–200A.
HLN-G2012Y — CoolFlow Nozzle for HiFocus 130i/161i/280i, OEM G2012Y (.11.848.221.412), 130A O₂.
HLN-G4020 — Swirl Gas Cap / Shield for HiFocus 130i/161i/280i, OEM G4020 (.11.848.201.1520), 60A.
HLN-G901Y — Cooling Tube for HiFocus 130i/160i/280i, OEM G901Y (.11.848.201.142), 20–200A.
HLN-G002Y — Silver Electrode for HiFocus & PerCut, OEM G002Y (.11.848.221.300), 20–200A O₂.
HLN-G121 — Gas guide swirl ring for HiFocus 280i/360i/440i, 280-400A (G121 / .11.848.421.145).
HLN-G931Y — Cooling tube for HiFocus 280i/360i/440i, 280-400A (G931Y / .11.848.401.142).
HLN-G032Y — Silver electrode for HiFocus 360i/440i, 280A O2 (G032Y / .11.848.421.310).
All models above are real HALANSM® products. Match the window size and power rating to your specific head before ordering.
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