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Engineered for extreme durability, the HALANSM 420819 Swirl Ring features a robust ceramic composite build designed for Hypertherm XPR300/XPR460 high-current systems. It features precision-drilled gas ports that create a critical vortex to stabilize the plasma arc, ensuring superior cut quality on thick mild steel while minimizing dross buildup.
420819
HALANSM
HLN-420819
Swirl Ring 420819 for Hypertherm XPR Plasma Torch Consumables (~460A High-Amp Mild Steel)
In the high-current consumable stack, the swirl ring is the aerodynamic director. The HALANSM 420819 Swirl Ring is engineered for the Hypertherm XPR300 and XPR460 high-amp systems, specifically optimizing the oxygen/air cutting process for thick mild steel. Its primary role is to impart a precise centrifugal spin to the plasma gas as it passes through to the nozzle, which is critical for forming a stable, focused cutting arc.
Key Features
High-Current Aerodynamic Design: Precision-machined internal vanes create the optimal vortex effect required for 460A-level operations, ensuring the plasma column remains electrically stable even under the stress of extended thick-plate cutting.
Extreme-Temperature Composite: Constructed from high-grade ceramic composite materials to resist thermal erosion and cracking, providing the mechanical integrity needed to survive the intense heat and spatter environment of high-amperage jobs.
Gas Scavenging & Dross Control: The engineered spiral flow pattern helps minimize dross buildup on the underside of the cut and ensures efficient removal of heat from the cut zone for cleaner edge quality.
Seamless Stack Integration: Designed to mate perfectly with the Electrode (420276) and Nozzle (520001) in the 460A mild steel configuration, ensuring perfect alignment and preventing internal gas leakage.
Compatible ~460A (O₂/Air) Stack Reference
Position | Component | Ref # |
|---|---|---|
Electrode | Long-life Silver Core | 420276 |
Swirl Ring | 420819 | 420819 |
Nozzle | High-Current Orifice Tip | 520001 |
Retaining Cap | Heavy-Duty | 420200 / 420365 |
Shield Cap | Outer Protective Layer | 520002 |
Water Tube | 420368 | 420368 |
Real Shot: The images displayed show the actual HALANSM 420819 swirl rings, showcasing the precision-drilled gas ports and the robust ceramic composite finish designed for extreme industrial plasma cutting applications.
Need help identifying other Hypertherm XPR consumables? Feel free to contact our support team for assistance.
Download the complete product brochure:
Cutting Effect Display
