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The 520001 Nozzle is the high-amperage orifice component for Hypertherm XPR460 / XPR300 stacks running ~460A mild steel (O₂/Air). Its precision bore compresses and focuses the plasma/gas column into a tight, repeatable jet so thick-plate edges stay square, pierce starts behave, and nozzle wear stays controllable under extreme thermal load.
520001
HALANSM
HLN-520001
Nozzle 520001 For Hypertherm XPR Plasma Cutting Torch Consumables (~460A High-Amp Mild Steel)
The nozzle is the part that decides how tight your arc really is. 520001 is the ~460A mild-steel nozzle in the high-amperage XPR consumable stack: it compresses the arc column and directs the high-velocity gas stream so thick plate gets square edges with less dross and fewer edge drifts.
Key Features
Precision-Machined Orifice： Bore finished to the high-current nozzle envelope so the plasma jet leaves consistently—critical on thick plate where edge quality drives weld-prep cost.
High Thermal Conductivity： Copper alloy body pulls heat away from the arc zone under heavy, long-run duty; keeps shape stable and life predictable.
O₂/Air Mild Steel Geometry： Matched to the 460A shield/swirl ring/electrode stack（520002 / 420819 / long-life electrode）so gas sealing and flow alignment stay correct.
Drop-In Fit： Threads, length, and outer profile follow the Hypertherm 520001 envelope—no filing, no shimming.
Typical ~460A (O₂/Air) Stack Reference
Pos | Component | Ref # |
|---|---|---|
Electrode | long-life / Silver core class | 420276 |
Swirl Ring | 420819 | 420819 |
Nozzle | 520001 | 520001 |
Retaining Cap | 420200 / 420365 | 420200 / 420365 |
Shield Cap | 520002 | 520002 |
Water Tube | 420368 | 420368 |
Real Shot: Actual product photos shown above represent the exact item you will receive.
Need help identifying other Hypertherm XPR consumables? Feel free to contact our support team for assistance.
Download the complete product brochure：
Cutting Effect Display
